Starting the stairs this afternoon. Customer went out of town to see doctors,
I charged hourly and will on the stairs too.
Gotter done did. What crap to work with............... but it will probably still look great 15 years down the road even tho it's polyester. I think it is so dense and thick it virtually can't wear.
The stairway walls were not even, nor parallel. 5 steps up from the bottom, the stairway narrowed 1 1/2" on each side. There was some 3/4" pine trim to fit to at that point. The stairwell walls were uneven in width even from the bottom of a riser to the top of a riser, by as much as 3/16" and one tread was out of square by 1/4"
Since this carpet is totally unforgiving to work with, it's really not much different that installing Formica or Brigantine.
I patterned the stairs, in sections.
I made the pattern dead on exact, then cut one side of the pattern accurately, and cut the second side 1/8" to 3/16" short so it couldn't bind.
All cut edges were sealed with Orcon seam sealer.
I double stripped the risers, duct taped the synthetic pad nose (which was wrapped not waterfalled) and also stripped the tread sides in case they needed to be stapled.
The floral rose pattern soon became obvious on the beginning steps, almost repetitive on the first 3 treads..... nearly the same position on each tread.
OK, now that means
all the steps need to look the same............ the pattern only shifted an inch so per step, so no way can I let the pattern slowly run amuck. Each short run meant re-orienting the pattern so it started nearly the same as the first step. This kept the roses relatively the same spot step to step.
Hard as this material is to work with, it ended up looking great.
I have over 18 hours (including warehouse cutting time) into these 14 steps, in large part due to the patterning of each short sections and the irregularity of the walls.
That comes to $630 plus pattern materials, duct tape, staples, sealer and add 45 minuted driving time for three days.
I'm betting the shop figured $7 per step and no Xtras.
14 steps at $45 a pop? ....Insane or not considering this isn't really carpet in the traditional sense?
My little sketch shows the 4 sections that made up my 4 patterned stair runs